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Nozzle
Like the teeming ladle, only if a nozzle remains
in one piece and does not crack can it perform
consistently and keep the tundish in service.
A fibre-reinforced nozzle resists cracking and
spalling, outperforming other designs while reducing
the incidence of a blockage.
Recommendation: ME 446
Security Lining
A conventional refractory lining can quickly crack
due to the differential expansion of the shell
thereby increasing the risk of hot metal run-through.
Slagline erosion is also a problem. A fibre reinforced
low cement castable resists this cracking and
erosion and holds the refractory intact eliminating
the possibility of a run-through.
Recommendation: ME 446
Impact Pads
This precast shape suffers repeated thermal
shock during its short life. ME fibre at 3-4%
by weight can improve performance by 100% or more.
Refractory consumption can be halved and tundish
downtime significantly reduced.
Recommendation: ME 446
Covers
Refractory lined tundish covers help maintain
casting temperature. Radiant heat and slag attack
however crack the refractory, reducing its insulation
properties. A fibre reinforced castable is more
resilient and so reduces maintenance costs.
Recommendation: ME 446
Tundish Baffle Walls
The strength and performance oftundish baffle
walls will be enhanced with ME fibres. Their normally
thin wall section is particularly crack-prone,
but fibres can inhibit this cracking, bind and
hold the castable together and prolong the service
life.
Recommendation: ME 446
Refractory Shroud
Maintaining casting temperature is vital to
steel quality and production efficiency. A fibre-reinforced
refractory shroud combines excellent insulation
with superior durability in a sometimes vulnerable,
crack-prone refractory shape, keeping maintenance
and energy costs to a minimum.
Recommendation: ME 446
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